Case Studies of Injection Molding & Mold Building Success at Crescent Industries

When a leading diagnostic OEM needed to produce 19 unique versions of a critical diagnostic plate, they required more than just a molding supplier—they needed a strategic manufacturing partner. Crescent Industries delivered a complete, turnkey solution: from precision mold building to custom automation and high-volume injection molding. Our in-house engineering team developed an automated system tailored to manage part variation, improve cycle times, and ensure consistent quality across all versions.

This case study shows how our full-service capabilities and automation expertise helped win the project—and how we can help you take on complex challenges with confidence.

When a pharmaceutical packaging company needed a reliable partner to produce a sterile, high-volume RTU tub, they chose Crescent Industries for more than just cleanroom molding. We designed and built a custom Class 101 mold, implemented automation to reduce contamination risks, and collaborated with our resin supplier to create an anti-static material—all while scaling production in our ISO 8 cleanroom.

This case study shows how our full-service capabilities streamlined their supply chain and ensured quality from start to finish.

A leading medical device manufacturer struggled to produce quality parts for their ultrasonic bone-healing device. Despite their efforts, they couldn't consistently achieve the necessary part quality for performance and safety. Crescent Industries stepped in with our Design for Manufacturability (DFM) approach. By identifying key areas for improvement in the part design and tooling, we worked closely with the client to revise the design and build custom tooling that would deliver the quality they needed. The result? Enhanced part consistency, reduced production costs, and a quicker time to market.

Find out how our DFM expertise transformed their production process and led to a successful outcome.

In this case study, we showcase how Crescent Industries helped a client achieve remarkable production gains and cost savings through strategic investments in new tooling and automation. By implementing advanced mold designs, state-of-the-art machinery, and automated processes, we were able to streamline production, reduce labor costs, and significantly increase output.

Dive into the full story to explore how our innovative approach to injection molding led to a win-win solution for both efficiency and savings.

Discover how Crescent Industries partnered with a leading orthopedic surgical device manufacturer to transform complex production challenges into streamlined, cost-effective solutions.

By implementing advanced mold simulation and precision engineering, we developed 13 high-precision components across five distinct injection molds. This collaboration not only enhanced product quality but also optimized the manufacturing process, ensuring seamless integration and reliability in every surgical instrument.