Medical Device Injection Molding

For over 50 years, Crescent Industries has been consistently producing superior medical injection molding solutions to the medical, pharmaceutical, and dental industries.  Medical device injection molding operations can be completed in our general molding facility or our certified ISO 8 (100K) cleanroom using scientific injection molding principles, state-of-the-art injection molding machines as well as automated quality inspection equipment. Our commitment to quality, service, and scientifically backed molding processes means you can draw upon our medical device injection molding services with the utmost confidence.

Medical Injection Molding

Benefits of Medical Device Injection Molding with Crescent

  • Class 10k and 100k Clean Rooms

  • ISO 13485:2016 Certified & FDA Registered

  • Scientific Injection Molding Experts

  • Product Design & Development

  • In-House Tooling

ISO Certified
FDA Registered
Cleanroom Post Molding Services

Clean Room Assembly & Packaging

To provide our customers a single source solution, we also offer ISO Class 7 (10K) clean room assembly and packaging services to complete your medical device injection molded project while adhering to the critical medical quality standards required when plastic injection molding medical parts.

Medical Device Plastic Injection Molding Applications

  • Implantables

  • Emergency Room Products

  • CT & MR Products

  • Ear, Nose & Throat

  • Orthopedics

  • Wearable Devices

  • Device Housings

  • Prenatal Care

  • Surgical Implants

  • Fixation Devices

  • Fluid Delivery Device & Containers

  • Drug Delivery

  • In-Vitro Diagnostics

  • Cardiac Products

  • Women’s Healthcare

  • Gastro Products

  • Labware

  • Surgical Devices & Instruments

  • Blood-Delivery

  • Catheter & Cannulas

  • Centrifuge Products

  • Dental Products

  • Patient Monitoring Devices

  • Home Healthcare Devices

Samples of Our Medical Device Injection Molding

In each of these industries, we know quality, precision, and medical grade plastic injection molding are key for each component. For that reason, we have on-site, dedicated personnel and equipment to perform part inspections for final product success, ensuring that our injection molding processes meet your required medical device requirements. At Crescent Industries, we draw on our extensive experience to take on your project at any step of development — from concept to production — and are able to assist with design, engineering, manufacturability, secondary operations and more.

Our years of experience in development and production of plastic injection molded medical devices  has given us a deep understanding of what makes a successful process, and we apply those benefits to you.

Engineering- and technology-focused personnel: Our engineers take a scientific approach to design and engineering, ensuring efficiency, quality and results.

A versatile suite of capabilities: In addition to our injection molding services, we offer a number of other services to assist you in every step of development — 3D printing for prototypes and testing, new injection mold building,  kitting services to aid in finishing and fulfillment, and value-add services such as finishing, assembly and packaging.

Manufacturability expertise: In bridging the process from design to production, manufacturability is a key concern in ensuring quality and efficiency during production. Our engineers take manufacturability into account throughout the mold making process, and can work with you to apply these best practices to your product. Factors include mold design, material selection, production time, process choice and more.

Process flexibility: Whether you are completing all production processes under our roof, or need components or products sent to another supplier, we are ready to assist you in any way we can. Whether for the full design and engineering cycle or just for a certain aspect of production, our expertise is available to make your product the best it can be.

Download Thermoplastic Material Information for Medical Device Molding

Product Design & Development Support

With our continued investments into engineering resources, our team has the expertise and technical knowledge to assist with your medical device products across various stages and complexity. We love to get involved in the earliest stages of product development to make sure that our customers have the plastic engineering expertise avoiding any costly hiccups in the development process.

We work directly with our customers’ engineering teams, providing guidance on the manufacturability of medical device parts ready to be custom injection molded, or to create a mold design with the proper actions, gate locations, temperature control and venting. Our expertise and experience with medical device injection molding means that we can provide knowledge and assistance that other providers cannot.

By utilizing Sigma Soft mold fill simulation software, we complete a 3D simulation of how the mold fills, packs and cools during the injection molding process as part of our DFM analysis process. Therefore, problems or concerns can be solved before the parts or mold are even produced.

Engineering Expertise

70+ Years of Manufacturing Solutions

Through Engineering, Experience & Excellence…

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